Captain RustGuard

A Product of the Future
A Product of the Future
The Rustguard TMT bar is a product of tomorrow which has been introduced by Captain Steel, a leading TMT manufacturer who have been a trendsetter. It is a Fusion Bonded Epoxy Coated Reinforcement Bar (FBE) manufactured for the first time in Eastern India by Captain Steel India Ltd, with a production capacity of 50,000 MTPA.
Captain RustGuard Reinforcement Bar in India
Technological Marvel
Technological Marvel
Rust Guard TMT Bar is the latest breakthrough in steel with patented rib pattern, ensuring strong grip of concrete in RCC under fusion bonding conditions. A specially researched product from one of the finest producers of steel in India, RustGuard TMT bar is a technological marvel, specially created to provide complete protection against corrosion. It extends life of the construction manifold while providing the best possible strength.
Top Notch Manufacturing Process
Top Notch Manufacturing Process
Rust Guard TMT bar is manufactured by Fusion Bonded technology USA, wherein a metaloplast membrane gets infused with the top molecular layer of the steel body making it chemically neutral to all normal acidic and basic conditions. It acts as an inhibitor to actions of hard water, seals reaction sites and shuts out microporosity. Captain RustGuard TMT bars extend life of the construction manifold, by providing excellent strength to the infrastructure.
Long Life of Structures
Long Life of Structures
Captain RustGuard TMT bars extend life of the construction manifold, by providing excellent strength to the infrastructure. Captain RustGuard TMT bar extends the longevity of structures in harsh, corrosive environments, as it is chemically neutral to all normal acidic and basic conditions, thereby rendering it ideal for large construction projects such as buildings, bridges, flyovers, dams and highways as well as Individual House Builders (IHBs). Latest in the block, it has equal appeal among private and government sectors for constructions.

Fusion Bonded Epoxy TMT Bars have been the skeleton of strength for buildings and bridges around the world. Internationally it has been recognized as a symbol of longevity.

Our USP
Why Choose RustGuard
Our USP
Why Choose RustGuard
  • Protects the TMT against corrosion and rust.
  • Complete protection of TMT bars and the concerete against corrosion.
  • No bursting or damage to the building which is very common in ordinary TMT bars.
  • Zero maintenance over years.
  • Uncomparable product for foundation and roof.
  • Made with latest technology.

Captain RustGuard

Handling Technique and Advantage

Extended Life of construction
Extended Life of construction
As Captain RustGuard TMT bar completely cuts off oxygen and water in concrete, corrosion becomes impossible, as a result of which the life of constructions increase manifold. It extends the longevity of structures in harsh corrosive environments.
Better Weldability and Stretchability
Better Weldability and Stretchability
High strength and ductility come from the fine grain multiphase composite structure. The metaloplast membrane leads to better stretchability and toughness. Since mechanical properties of the rebar remain unchanged, the inherent strength of the TMT bar is not compromised. Neither the outer surface nor the inner surface is ruptured during bending operations and high thermal stability is maintained. This makes it easy to weld.

BIS Specification Vs RustGuard

ParameterBIS 13620:1993RustGuard
Bare Bar PropertiesAs per IS 1786:2008Conforming to IS 1786:2008
Coating Thickness100 to 300 microns175 to 300 microns
Coating Holiday6 Holiday /m (max)5 Holiday /m (max)
Coating Fliexibility120 Degrees Bend using 10D120 Degrees Bend using 8D & 10D complying with BIS Specifications

Comparison between Normal Rebars Vs FBE (Epoxy) Bars

Standard TestingUncoated RebarsFusion Bonded Epoxy Coated Bars
Bureau of Indian StandardsIS 1786:2008IS 13620:1993
Rusting and CorrosionYesNo
Bond with ConcreteExcellentExcellent forever
FlexibilityExcellentExcellent forever
Coating ThicknessN.A.Excellent
Continuity of CoatingN.A.Uniform
Salt Spray TestAfter 45 days material found rusted and reduced in thickness100% rust-free and same thickness after 45 days of processing
Resistance to alkaline environmentSafe for some timeVery safe for a long time
Resistance to acidic environmentSafe for some timeVery safe for a long time
Impact TestN.A.Conforming IS 13620:1993

Don't take our word for it

★★★★★

I have been associated with Captain TMT for 6 years now. The quality of Captain 600EQR and Captain RustGuard is really excellent. Also, the Captain Support staff is really helpful and good. I am thankful to Captain TMT for being with us in our professional sphere.

Ashesh Maity,

Civil Engineer, Digha Area

★★★★★

The quality of CAPTAIN TMT Bars is excellent and these rebars fit all types of reinforcements and designs. I am very much satisfied with the product since 2012 and always refer CAPTAIN TMT to my clients. To say that CAPTAIN offers the best bendability and strength is no exaggeration. As an Architect I personally like CAPTAIN RustGuard very much

Sujan Kumar Mondal

Architect, Howrah

★★★★★

I chose Captain TMT because of easy availability; the product has a wide size range and is readily available at the dealer counter. The price of the product and quality is impressive and I am very happy with the choice of buying Captain TMT.

Anil Tiwary,

Customer

★★★★★

I am a first time user of coated TMT bar for construction and honestly I am thoroughly satisfied with Captain RustGuard. It is easily available in my locality and the product gives complete peace of mind.

Anuj Kumar,

Customer, Daltonganj

★★★★★

Captain RustGuard is really a unique and useful product. It is also easily available. We have approximately lifted 35 MT of RustGuard in the last 6 months.

Amrit Kumar Gupta

ANMOL TRADERS, Palamau

★★★★★

It has been 6 years now that I have been associated with Captain Steel. Must say they come with very good schemes and definitely look at improving our business with their strategies. I am loyal to the brand and always recommend 600 EQR to all my customers.

Mohammad Mohiddin

PLY CENTRE, Jagarnathpur, Jharkhand

★★★★★

It has been a wonderful association with Captain TMT for the last 7 years. Their support system is really impressive and I have never got stuck without any solution from team Captain. I have been able to grow my business along with Captain TMT.

Sunil Kumar

Prasad Agency, Gumla, Jharkhand

★★★★★

My business association with Captain Steel is nearly for 4 years. All this while, I have benefited from their schemes, offers and their excellent sales and marketing support. The company has helped me in growing my business for the past few years and I recommend the brand to all my customers.

Manoj Kumar Rakshit

Manoj Enterprises, Godda, Jharkhand

Frequently Asked Questions

Grade 600 EQR

Our QC laboratory is equipped with Spectrometer, Universal Tensile Strength Machine
and Microscope etc to ensure high grade of products.

- Superior Chemical Properties as compared to the relevant required maximum values of Carbon & Sulphur
- Superior Physical Properties
- Superior UTS (Ultimate Tensile Stress) /YS (Yield Stress) Ratio
- Superior % Elongation
- Better Nitrogen Values

600 EQR is made from C-20 billets, which enhances the intrinsic quality of the bar to
withstand load under adverse conditions

Captain 600 EQR can resist upto 600 degree Celsius

Yes, we provide the test report with the consignment

YES.

600 EQR is made from C-20 billets, which enhances the intrinsic quality of the bar to withstand load under adverse conditions.

The scientific rib design of Captain 600 EQR provides better gripping for better bonding with concrete.

Captain 600 EQR can resist upto 600 degree Celsius.

Due to low carbon content content, bars can be butt or lap welded using ordinary rutile
coated electrodes without pre or post heat treatment.

Rust Guard TMT bar is called a green revolution in steel and Captain Steel India Ltd
manufactured it first in Eastern India.

It is called Rust Guard as this TMT bar provides complete protection from Rust and corrosion due to
the epoxy coating on the bar.

Epoxy coatings cure, whereas paint dries. In addition, when 100 percent solid epoxy
coatings are used, the surface becomes hard and durable, making it highly resistant to
things like chemicals, abrasions, impact, oil and grease, and stains.

No the green colour is not hand painted. It is a fusion bonded epoxy coating on the TMT bar, done
by high end machines. Fusion bonded epoxy is basically 100% solid ground fused powder particles
which when heated melt to form a continuous film, the metaloplast membrane. This membrane
being non-penetrative protects the steel from attack of oxygen and water molecules and provides
protection from rust and corrosion.

The rib design of Rust Guard TMT bar ensure strong grip with concrete in RCC under fusion bonding
conditions. So Rust guard doesn’t slip with concrete, rather has a very strong grip with concrete.

Yes Rust Guard TMT bars can be welded. After welding, patch up coating must be applied on the cut
area. Patch up coating is provided complimentary by Captain Steel on every purchase.

Yes Rust Guard TMT bars are flexible and can be bended.

Rust Guard TMT bars conforms with BIS IS 13620 : 1993 specifications

No, please use cutting machine or hacksaw blade to cut Rust Guard TMT bars.

Please use mandrel for bending Rust Guard TMT bars.

Rust guard TMT bars are manufactured by the following steps:
a. Surface preparation by shot blasting process
b. Heating of rebars (upto 240 degree Celsius) by Induction heating
c. Epoxy coating on rebars
d. Quenching on rebars
e. Testing of the product